BryCoat Thermal Spray Coating

Coatings:

• Carbide Hard Coatings for Wear Resistance
  • Tungsten Carbide
  • Chrome Carbide
• Thermal Barrier Coatings for High Temperature Resistance (YSZ)
• Metal Alloy Coatings
  • MCrAlY Coatings for Hot Corrosion and High Temperature Wear Resistance
  • Tribological coatings of Stellite, Triballoy, NiCr, Mo, etc. for surface properties
  • NiAl to buidup and machine to dimension
• Oxidation resistant turbine blade coatings
• Abradable coatings for clearance control
• Ceramic Coatings
  • Dielectric
  • Wear resistant
  • Corrosion resistant
• Pure Metal Coatings
  • Ti
  • Al
  • Mo
• Bone Adhesion coatings for medical implants
• Custom coating development

Thermal Spray Processes

• HVOF—High Velocity Oxygen Fuel
• Plasma Spray Coating
• Flame Spray Coating
• Wire Arc Spray Coating
• State-of-the-art process controls
• …Coatings robotically applied for quality and repeatability

About Thermal Spray Coatings

• Thicker film coatings (Typically several thousandths of an inch or more)
• Wide range of coating materials:  ceramics, carbides, metals, alloys
• Robotically controlled for coating consistency and uniformity
• Wide variety of substrate materials
• Substrates remain much cooler than coating materials being applied.
• Several processes available
• Coating Materials in powder or wire form
• Source material accelerated to extremely high velocities and temperatures
  • Energy heats coating material to molten or semi-molten state
  • Particles then propelled to collision at the substrate part
  • Particles build coating in a lamellar structure
• Can recoat parts and build-up materials—restoration.
• Line-of-sight process—coating sprays in a straight line from the gun
• Strong adhesion
• Density and porosity depends on process and material.  Tailored to the application.
• Environmentally friendly alternative to plating technology.

Use Thermal Spray for:

• Hard facing
• Wear resistance
• Fretting and Galling Prevention
• Harsh Environments/Corrosion
• Erosion prevention
• Cryogenic to high temperature applications
• Low friction
• Conductivity or dielectric surface properties
• Wear resistance
• Abrasion, erosion resistance
• Corrosion resistance
• Temperature resistance
• Thermal barrier coatings
• Dimensional restoration
• Hard facing
• Special properties:  abradables, bone adhesion, etc.
• Larger parts

BryCoaT Thermal Spray Coating Applications:

• Aerospace Components
• Power Generation Components
• Gas Turbine Engine Parts
• Oil & Gas Exploration
• Chemical Plant Equipment
• Valves
• Pumps
• Shafts
• Medical Devices
• Surgical Implants
• Dental Implants
• Blades, Slitters and Knives
• Wear Plates
• Machine Parts
• Marine
• Hydraulic/Pneumatic
• Extrusion Screws